modern sawmill and private buildings require a disk or tape sawmill with a margin of performance and high performance.Many of the advantages of these machines allow to assert with confidence that the circular saws are the best solution for all woodworking industries, regardless of the scale of production and product mix.
- Purpose circular saws
- circular saws Construction
- The principle of circular saws
- Classification of disk sawmills
- horizontal disk sawmill
- Corner disk sawmill
- Making disk saws
- Service disk saws
Purpose disk saws
Wood is one of the most popular building materials.High strength and unique structure allow the use of wood in the construction of buildings, exterior and interior decoration.The scope and quality of this natural material depends largely on the used woodworking machinery.
popular way of handling timber acts cutting material by frame, band and circular saws.Circular design, for example, allo
Disc systems can be used for serial processing of wood after cutting bandsaw and the creation of the material from the timber.Such equipment has a high level of performance, because among the possibilities highlighted longitudinal edging design, mechanical sawing and division.
During the construction of wooden houses and carpentry shops circular sawmill is simply irreplaceable.It is capable of significantly speeds up and simplifies the entire workflow, this saves a lot of time and effort.Without such equipment a longitudinal cut of a large timber at the owner takes more than one hour, and thanks to the disk sawmill it will happen in a matter of minutes.
circular saws Construction Circular
sawmill - a hardware tool that produces longitudinal cutting of trees and works thanks to the electric motor.Looking at the drawings disk saws, it becomes clear that the basic elements of design are the two motors, circular saws, the mobile operator's cabin, railway line and carriage.
elementary structure consists of a table on which the shaft is mounted to the disk rotates the plane of its cutting portion.This simple design is suitable mainly for domestic use and industrial production requires more complex equipment with discs that are able to change the angle of the cut.
main operating element is a circular saw, which is usually mounted on a shaft or spindle on the motor shaft.Each of the saw blades is operated by a separate motor, and does not always match their power.On the device disk saws are single and Gang.
metal frame circular saws made of strong metal tubes welded and bonded.For the carriage as a guide to choose the best top quality track without external defects, or wheel carriage will come off or get stuck.
carriage itself is assembled from metal parts.The rollers or wheels should be under the rails is ideal.It should also be remembered that the framework itself, which are mounted rollers must for the distance between the rails fit very accurately.Only then can the movement of the carriage will be free and smooth.
to drive the saw blade arrangement made use any gasoline engine.It is desirable that the engine was more powerful because it will have to work on two saws.In order to avoid overheating the drive it is recommended that the chain of transmission structure and replace it with a reliable analogue, so will extend the life of the machine and secure it.
The principle of circular saws
machine can work in a manufacturing environment or conditions of logging, ie inside and outside the building.Sam cut produce in a horizontal line manually.Treatment using disk saws can achieve a flat surface trimming the tree.Besides watching video on the disc sawmill, you will realize that the machine is not capricious, even during a hard frost.
main feature of the disk angular sawmill is the ability of the cut in two directions at once: along and across the beam.This is possible thanks to a peculiar arrangement of drinking - mutually perpendicular.This machine is suitable for work with any timber.Disc sawmill is able to saw logs with a diameter greater than 70 millimeters.The thickness of the cut there may be only 1 millimeter.
transverse and longitudinal sawing logs at such sawmills conducted simultaneously while moving on rails portal saws.Moving portal sawmills and carriages used with the electric wire.Adjustable speed of the portal stepwise by a chain drive.
Disc sawmill does not require a special foundation or platform.The main thing that was a sawmill disk from the effects of precipitation is secure.Also, when working with very circular sawmill convenient to use electronic line, which allows settings cut automatically.
Classification of disk sawmills
Circular sawing sawmill is designed for all kinds of sawn logs - cut and uncut board, bar and bar.Sawing is done with a circular saw, which has a diameter of 500-600 mm and is securely attached to the shaft of the spindle unit, with the possibility of cutting in two directions and rotated 90 degrees.Thus, the rotary disk saws are divided by type of operation.
horizontal disk sawmill
One type of machine stands horizontal circular sawmill, which is quite common in the field of woodworking.Has such a device collapsible design, thanks to this it can be easily transported to the places of logging.When working at a sawmill is a minimum of waste.
sawing is done by the saw carriage that runs along the timber, in both directions.The main advantage is that there is no idling.The sawmill used saws with a diameter of 550 millimeters longer made of steel pobeditovymi teeth.Cutting through such drives is very accurate, non-undulating valleys.
Operation horizontal circular sawmill does not require high skills, controlled by the remote unit mounted on the sawmill itself.With the help of these sawmills produced materials such as cut and uncut boards, beams and rails.Performance data of machines is very high.
Corner disk sawmill
second kind of sawmills is the angular disk sawmill.Sawing logs committed angular cutting principle.There are two kinds of angular frame saws - with one or two discs.Look at the photos of disk sawmills: single disc sawmill unit supplies two positions - vertical and horizontal cutting is not idling, and is made in both directions.
dual-angle sawmill works because supplies saw blades orthogonally.Disks are placed horizontally and vertically to each other.Sawmill dual-angle type shows high performance products even from a log.On large objects set the whole industrial complexes Saw benches that serve as sawing, cutting out of wood under the bunk, or other material.
Making disk saws
When selecting woodworking equipment should be remembered that the price of disk saws quite large.Therefore, the acquisition of such a machine often can not afford.This is especially true of young companies that are engaged in the processing of forest and private masters.But out of this situation there is a way, the sawmill disk can be made with their own hands.This approach allows you to save a lot of money and gain experience in working with woodworking equipment.
make homemade sawmill today will in the presence of minor desires and skills to work with this technique.You'll need the box construction, board and metal plate fasteners (screws, nuts, bolts), a tool for working with metal and wood, as well as an electric motor.
At the beginning, familiarize yourself with the design of the sawmill and learn its distinctive features.The working element of the disk appears sawmill saw toothed disk mounted on the machine spindle.An optional mounting blade on the motor shaft.In sawmill processing logs included in the division and edging edging board and sawing pieces of the desired size.
You can preview the finished scheme homemade sawmill disk and create a drawing mechanism, based on their needs.The simplest design of the sawmill - a table, which is placed under the tree with a saw.Her cutting portion rises above the surface of the table.A saw shaft is rotated by a motor through belt transmission type.
For manufacturing base sawmills (table or bed) you can use ordinary wooden or metal box, linking them together with the segments of the board.For similar reasons the table top to fasten that assembled from steel plates, which have a width of approximately 200 millimeters and a thickness of about 4 millimeters.The plates and screws are associated with each other jumpers.
Discs for the sawmill best done from steel or duralumin sheet, the thickness of which reaches 3 mm.The diameter of the disc at the same time must be within 500 millimeters.When you create a sawmill for cutting wood, then saw should be only 2-3 teeth.And such a drive is easy to work with the majority of species.
main guarantee of quality work circular saws - manufacturer of cutting teeth.The main requirements that apply to them - it is a faithful and careful balancing of the cutting angle.Blanks, of which the easiest to cut teeth - broken drill bit or carbide plates.The angle of the cutting teeth should be 30 degrees.Rear corners at the same time must be equal to at least 15 degrees.Keep in mind, if the blades are poorly balanced, there will be a friction of the walls of the cut.
cutting tool is attached to the table below in such a way that the saw blade is precisely in the middle of the gap that is formed between the plates.Fasten the saw table with the plane through the holes made previously in the plates and the base plate.Make a hole in the plate on the front side and collect razzenkuyutsya screws that are countersunk head.
In addition, when you create a disc with his hands sawmill important design guide.The easiest option is the U-shaped seat, which is formed of boards on the form of the log that is exempt from branches and roughly processed plane.To secure the seat with the engine saw.It should be specified motor power: it should be up to 2 kW.
collected need to be screwed to the desk frame by means of screws, and the gap between the plates with a slot to insert a liner to position the saw blade.Stop bar when the blade is attached to the table clamps.Subject to the above recommendations made with their own hands circular sawmill will give you the quality of their work.
circular saws Work with disk power-saw benches requires a certain skill.However, maintenance of the machine does not cause major problems.To accommodate the operator, which carries out the cut in the sawmill logs, provides for a special cabin.During cutting cabin moves simultaneously with sawmill, so workers must constantly monitor the progress of the machine.
should have in mind the fact that when working with circular sawmill safety requires strong attachment to the base of the device than can not be ignored in any case.Remember that in mind in the design features of such sawmills is no idle reverse - in other words, when moving in the opposite direction also occurs portal sawing logs.
for yourself Now you have concluded that the best: buy ready-made woodworking equipment or to ask how to make a disk sawmill hands.Undoubtedly, homemade sawmill - much cheaper bought in a specialty store.