Any production work, which is associated with such a pretty whimsical material, such as wood, natural, - it is not easy and quite responsible.No wonder that the slightest wrong move or negligent attitude to the working process can lead to disastrous results.Therefore, we recommend a thorough study of "character" of the workpiece and to choose the right machine Gang tape on wood.And you can gather yourself such a device, if you know a lot about the artefacts with their own hands.
- Purpose multirip bench
- multirip bench
- The principle of classification
- Multiblade machines
- Frame machine
- disc machine
- Gang rip your arms
multirip main purpose of the machine is a longitudinal cutting edged and not edged lumber harvesting for certain sizes and pruning is not an edging board.I must say that such a machine any tree species "in the teeth."Number of saws can be up to twenty-four.You can configure t
Gang rip can work with machine tools, forming a single production line, as well as the machine itself as the second row.Widespread in the machine too high and medium sawmill plants.
machine provides at different length pieces rather high cutting accuracy due to the fact that the work is not very mobile and calibrated for the guide moves closer module.Increased productivity of the machine in setting the laser line.
more popular in recent times has become a mini multiple saw because of its small size.For a long time, he is a very good helper in large industries and enterprises of small capacity, as well as in everyday life.If you stop your choice on this equipment, you can achieve a fairly good production results, that is, high-quality products.
in different models available Multiblade machines that allow you to make the cut boards (carriage) up to 160 millimeters.It is used on construction sites and wood-processing enterprises, it can be installed in unheated and heated rooms, capable of operating at temperatures from minus 15 to plus 35 degrees environment.
rigid base frame of the machine is a frame-type, welded structure, it is used for fastening and assembly units of accommodation.Mounted on the shaft of a set of saws, between - the sleeve which are produced according to the size of blanks are cut.
Roller feed blanks consists of two spring-loaded upper rollers that are adjustable in height, and the lower of the two fixed rollers.From stand-alone motor driven feed rollers via a chain drive via a belt drive and gear.On the return flight scraps and billets claw secures the protection, that is, the safety mechanism stops.
can be installed on multiple saw up to 40 circular saws with a diameter of 500 millimeters.From this it follows that one can cut the workpiece to bring forty lamellae as a video of Multiblade machines.Compensate for this feature small feed rate, which is adjusted in the range of 0.5 - 1.5 meters per minute.
This woodworking equipment when sawing lumber lesser height saws can use smaller diameter, this will reduce the width of the cut, as well as the percentage increase the yield of the finished timber.Saw, in which the diameter of 500 mm, the speed is 2850 rpm, and because of such specifications is obtained boards of high quality, i.e., 0 and 1 grade.
should also be noted that for this machine saw can acquire quite high, for example, a bimetallic saw, stellite or tape.When selecting saws need to strictly adhere to the recommendations, which are given by the manufacturer.Maintenance is sharpening saws, which is carried out on time and with the help of special grinding machines.Grinding equipment is much more expensive for disk multithreaded than the frame, and this feature is very beneficial.
Gang rip can be additionally equipped with:
- device that on Gang machine adjusts the speed of the material.According to the testimony of the ammeter and the load on the blade, set the desired flow rate carriage.This allows you to reach all of the special mode of operation where the saw motor and machine work optimally without causing congestion.And also increases the useful life of drinking and maintenance costs are reduced.
- device which automatically adjusts the feed rate of carriage (timber).Such a device makes it possible to eliminate when adjusting the feed rate of the mast human factor.On the saw shaft depending on load automatically adjusts the feed rate of the machine carriage, which ensures maximum performance of the machine, and one of the most important - not to overload the motor.
- device that is responsible for a smooth start, and additionally protects against overloads, while controlling in real time his work.You can put in multiple saw the soft launch, intended to ensure a smooth start without overloading the machine in the electric network of the selected trigger modes (time, current rating).
- Dust ventilating fans.
principle of operation of the machine multirip
This tool is designed for cutting boards or beams with fairly high accuracy.These tools sometimes are called "sawmill", "multithreaded".Explains the principle of the similar names of sawn timber frame.What is this principle works?Commits automatically cutting process is carried out with saws that stretched into the saw frame.
Multiblade machines On board laid on a special pad and in the end is fixed.During sawing mills board firmly pressed, and therefore it is not possible to bias.Lack of host and feed rollers is one of the main advantages of machine too.Trolley with saws Multiblade machines for moving on a flat surface, and it provides a smooth and almost perfect cut.Along the rails using electromechanical moving the saw carriage with cutters.Continuously adjustable feed rate.
relatively saws boards to help correct positioning laser pointers.At the same time the two saw blades are processed.At the helm is regulated by special saws away, and built-in ruler - controlled.Reliable fixation blanks helps nip roller, height adjustable.
With lower and upper feed rollers are supplied blank (top - spring loaded, the lower - stationary).It is possible to adjust the feed rate, adjustment of speed.On Multiblade machines feed rate of the material has a smooth adjustment.The optimum flow rate is set by the reference meter, depending on the load on the blade.In this mode the motor is achieved Saws and optimally without overload.
With removable sleeves provided drinking setting, which controls the width of the lumber produced.With two sawmills operating a machine handles edging board.The vibration is practically absent during operation of the machine due to the strength and stiffness of a welded frame.
to process the material does not take off from the machine, it is equipped with a claw stops that ensure the safety of the operator.Also provided for the disposal of Technology at the opening of the saw unit.For turning the waste has a special window in the event of the seal.
Classification Multiblade machines
you met the purpose and principle of the machine too.But before you start creating multirip bench with their hands, we strongly recommend that you find out exactly which are mnogopily.Conventionally, they are divided into frame, disk and bars.The last two are one and dvuhvaltsevymi.
multirip This type of machine is designed for cutting timber on the slat (board) with high accuracy.The principle of this machine is quite similar to the work of a small sawmill: strung the saw frame saws produce the cut moving the workpiece.Movement reciprocating saw frame helps to carry the crank mechanism.
Multirip These machines are designed for high-quality cutting timber on the dates of edging material.They have a higher quality and accuracy of lumber than mnogopily frame.Here the tool which cuts are circular saws.Divided into two types of disc multi-sawing machines: one- and two-shaft multi-sawing machines.
On mnogopile with increasing thickness of the timber to be processed, it is necessary to use a larger diameter blade and a large thickness, respectively, this is Multiblade machines increases the width of cut and, of course, the loss of wood, which is processed into chips.Therefore it is recommended to use a timber with a thickness of more than 150 mm twin-shaft machine too, they use smaller diameter saws.
canters machines designed for longitudinal sawing logs and are the first of a number of devices.They output the two slabs, two dvuhkantny edging boards and beams.Brus machines as disk monogopily divided into one- and two-shaft.
There is also a full line of sawmill, which includes: the machine-shaft beams, conveyor feeding logs to Canter, drive roller, table sorting machine after the uneven bars, the receiving roller, complex processing of wood and multiple saw.Brus machines at the same time can be set in wood production line and separate from production.
Gang rip your arms
Gang rip in our time - it's pretty convenient functional tool designed to cut wood.Even alone with it in a short time can cope with a heavy workload.But for such a machine, not all are willing to pay, because the price is high enough multirip bench.Many believe that the best option to make improvised his own hands.Anyone who dared to make such a device itself, we want to advise this.
Gang disc machine that made by hand, designed for cutting edges, longitudinal cutting of wood for the manufacture of an edging board, shalevok, Wooden houses and much more.Independently produced different beam houses for bath, different ceilings of wood cost is always cheaper and higher quality of course.It happens at the sawmill, buy floor boards, and they are like a propeller helicopter, when you start nailing one end below, one above.This is very inconvenient.
Ideally, of course, make a homemade Gang rip saws with three, although two saws have been sufficient experience suggests.The machine is designed for three-phase network, and on the advice of "experienced" to be a powerful engine - 1.5 - 2 kW, and the pace - around 3 000 to the engine shaft, it is desirable to do with twin bearings and 22 mm, because there will be a big load.
Belt is recommended to put a section of "0" because of its relatively high level of flexibility.The diameter of the shaft should be drinking 20 millimeters.As they say the master for woodworking machines, which are made with their own hands in order to reduce the bending moment, the base has to be minimal.It should not exceed 300 millimeters distance between the bearing housing.Also, the machine must be equipped with a soft start to extend the life of the motor.
Now you know the general provisions creating multithreaded at home.Depending on the destination machine, the design may be slightly different.The main thing with this - that all the work you performed strictly according to instructions, otherwise not be able to get the output of good quality material.